Core and Bobbin

The Core and Bobbin dialog contains information about the transformer core and bobbin and allows you to change core and bobbin parameters. Note that you can enter custom core and bobbin parameters right within the spreadsheet using the appropriate cells. These custom core and bobbin parameters will be used where applicable. Specifications that are not available directly through the spreadsheet are located in the Core and Bobbin dialog.

The following parameters and parameter groups are available:

Sleeving

Insulating tubing is used to insulate the start and finish leads of windings in a margin wound transformer to meet required safety creepage distances. The margin is an area of the transformer bobbin-winding window purposely filled with non-conductive material to increase bobbin creepage distance.

Sleeving is typically used with magnet wire transformer construction. The tubing should be recognized by the applicable safety agencies. The tubing should also be heat resistant, so it does not melt when exposed to temperatures required to solder transformer lead wires. Materials commonly used for sleeving are Teflon tubing or heat shrink tubing. Sleeving is also necessary if foil windings are used in the transformer design. Now, for the maximum standard AC input voltages of 230 VAC,  transformer bobbins need to have a 3.2 mm safety pedestal for the secondary side pins. If such transformer bobbin is used, sleeving is not necessary.

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Horizontal and Vertical Bobbins

Horizontal and Vertical bobbins are classified according to the orientation of the core halves with respect to the PCB. The figure below shows pictures of a horizontal bobbin (left) and how the core halves assemble horizontally (parallel to the PCB). Similarly, it can be seen how in a vertical bobbin (right) the core halves assemble vertically (perpendicular to the PCB):
 

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Setting the Maximum Terminations per Pin

To edit the default value click the calculator icon on the right of the Maximum termination per pin box . The icon indicates that the custom parameter value is specified. Depending on the wire size that is used for the windings to be terminated on each pin, you might have to decrease the number of windings to be terminated on each pin so that it is possible to actually build the designed transformer. If the wire sizes are too large, terminating many windings on a single pin can be very difficult and non-repeatable.

You can set the default value for maximum terminations per pin under the Preferences Transformer Defaults tab.

Core and Bobbin Information

To edit the parameters in the Core and Bobbin Information group, click the calculator icon . The icon indicates that the custom parameter value is specified.

The following parameters are available:

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